I have taken a break from laser cutting and have decided to play with strips of cardboard instead to get a feel for what these lights could look like.
The first design is quite simple, created with two pieces alternately cut and slotted together, this design has potential, but a “kiss” cut using a loser cutter would also be needed. This type of cut does not cut all the way through the material, but comes close. It would allow more bendability of the material.
The second involves a fluorescent (or LED) tube fitted through the middle. The bends in the wood could be made using the living hinge designs that I have created, or through a method of cutting wood called “kerf” cutting, where a cut is made using a circular saw that can be adjusted so it does not cut all of the way through the wood. I am yet to experiment with this method.
The third simply employs the use of a living hinge but is tapered at the top. This design could use individual LEDs that are slotted into the gaps at the bottom (it would also aid the tapering of the material). It would also be interesting to see how this would work with the use of conductive ink, eliminating the need for wiring but adding the difficulty of concealing a power source.
My fourth design could also benefit from the use of conductive ink and LED bulbs. I want to further explore the idea of creating layers of the laser cut material and the possibility of allowing these layers to be moved up and down with the use of a threaded rod. Adding this to the design of a hinge could prove difficult, so a method of slotting each hinge into another piece that could wind around the thread would need to be employed. The design could also be turned ninety degrees to allow for a design that could move from left to right. It would be a useful light to have above a workbench as the lighting source can be adjusted to different sections of the bench.
The fifth design is relatively simple and allows for any number of parts to be added on. This would need to have conductive ink to allow for the design to work, as wiring would compromise the concept I have created and limit the possibilities of an infinite number of parts. Again, barely power could become an issue as one battery would be needed to power a small number of these loops.
I think some of these designs allow the potential to create a variety of kits that allow the consumer the choice of purchasing a kit that is simple to put together or can become quite skilled and complex.