Fitting the perspex sections.Posted: May 5, 2015
After cutting the panels and glueing in the wooden and Valchromat pieces I decided to peel back a small piece of the protective film to check if they lined up with the living hinge sections on the front of the boxes. Unfortunately they did not line up perfectly, they were a couple of millimetres out. To fix this I went back into the files I made for these parts and drew new lines that would cut off the excess material. I then opened up the files on the laser cutter and cut the old size out in card and placed the perspex sheet into the cuts that were made. I then removed the old file and left only the line to trim the perspex before going cutting again. I then checked them against the light boxes and they fit. It was a nerve wracking few hours to find a solution, but the pieces are now practically perfect with their alignment.